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Shot Peening Workshop
April 28-29, 2010
Toronto, Canada

 

Wednesday, April 28th Agenda
Start End Dura Classroom
7:30 8:30 60 min Check-in and Continental Breakfast
8:30 9:00 30 min Welcome and Introduction to Shot Peening (Level 1)
9:00 9:40 40 min Peening Coverage (Level 1)
9:40 10:10 30 min Basics of Media (Level 1)
  20 min Morning Break
10:30 11:10 40 min Intensity Basics (Level 1)
11:10 11:40 30 min Saturation Curve Practice (Level 1)
11:40 12:30 50 min Shot Peen Applications with Emphasis on Gearing (MIC)
  45 min LUNCH
1:15 2:00 45 min Wheelblast Peening and Cleaning (Wheelabrator)
2:00 2:45 45 min Automated Air Blast and Process Control (Langtry)
  10 min Afternoon Break 1
2:55 3:35 40 min Roto-Flapper Peening Fundamentals (EI & Shockform)
3:35 3:50 15 min Level 1 Exam Preview
  10 min Afternoon Break 2
4:00 5:00 60 min Level 1 Exam
5:00 6:00 60 min Roto-Flap Peening Practical (EI & Shockform)

Although we've made every attempt to provide an accurate schedule, times and courses are subject
to change in case of circumstances beyond our control.  Click for a list of EI Education Division Instructors

Thursday, April 29th Agenda
Start End Dura Classroom
7:30 8:30 60 min Continental Breakfast
8:30 9:00 30 min Level 1 Exam Review
9:00 9:45 45 min Media Maintenance and Inspection (Level 2)
9:45 10:35 50 min Peening Coverage and Masking (Level 2)
  15 min Morning Break
10:50 11:40 50 min Advanced Intensity (Level 2)
11:40 12:20 40 min Advanced Saturation Curve Practice (Level 2)
  45 min LUNCH
1:05 1:55 50 min Challenging Peening Applications (Progressive Surface)
1:55 2:45 50 min Residual Stress Measurement (Proto Manufacturing)
 

10 min

 Afternoon Break 2
3:00 3:30 30 min Level 2 Exam Preview
3:30 5:00 90 min Level 2 Exam & Roto-Flapper Peening Exam
5:00 5:30 30 min Level 2 Exam Review (may start earlier if all exams are in)

Although we've made every attempt to provide an accurate schedule, times and courses are subject
to change in case of circumstances beyond our control.  Click for a list of EI Education Division Instructors

Course Descriptions
Course Description
Advanced Intensity
(Level 2)		 What factors affect intensity? What must you do to achieve and maintain consistent intensity? How do you perform intensity confirmations (daily or weekly checks)? (Includes Nadcap Audit Preparation)
Basic Intensity
(Level 1)		 The basics of what Intensity is in the peening process and why it is important to maintain. This topic will also cover the primary method of measuring intensity levels in standard and unique applications.
Basics of Media
(Level 1)		 Description of types and applications of media. Reference to new media specs and in-use media specs.
Challenging Peening Applications Learn about tools and techniques to solve difficult peening configurations with emphasis on robotic parts handling.
Introduction to Shot Peening
(Level 1)		 The basics to shot peening. Origins are discussed and terms are defined.
Media Maintenance and Inspection (Level 2) Specifications, inspection methods and maintenance of media are covered. (Includes Nadcap Audit Preparation)
Peening Coverage
(Level 1)		 This class will discuss the basics of what coverage is and why it is important to monitor. Too little or too much coverage can either minimize the peening benefit or damage the part.
Peening Coverage with Masking (Level 2) Learn the relationship between coverage and fatigue life. How much coverage is enough? This process allows data collection which can be archived for Nadcap review. Some applications call for areas of the part to have no coverage so masking is needed. (Includes Nadcap Audit Preparation)
Residual Stress Measurement X-ray diffraction (XRD) is the standard tool for measuring residual stress in shot peened components. This session will explain how XRD is used to quantitatively measure residual stress, the types of equipment that are available, the basic techniques and the type of information that can be obtained to optimize the shot peening process and ensure that peening has been correctly applied.
Roto-Flapper Peening Fundamentals: This class describes how peening can be applied on repaired parts with flapper equipment used with rotary tools.

Practical: This hands-on session is for those taking the Flapper Peening Exam where students must demonstrate proper flapper peening techniques outlined in the lecture.
Saturation Curve Practice
(Level 1 and Level 2)		 This interactive class helps students generate their own saturation curves. At the end of this session each student should be able to accurately determine the intensity level of a peening application.
Shot Peen Applications with Emphasis on Gearing This session explores different components in the metal working industry that benefit from the shot peening process via improved fatigue life.  It details the benefits the shot peening of gears.
Wheelblast Peening and Cleaning Peening applications involving large surface areas and high production rates are addressed by centrifugal wheel machines. This session will discuss the basics of wheelblast machine design and explain the critical aspects when such machines are employed for peening as compared to cleaning. Can your cleaning machine used for peening and vice-versa? Find out more in this session. Along with design aspects, maintenance, repeatability and consistency of your peening and cleaning operations will also be discussed.

 
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